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Heavy Duty Vibrating Feeder: Robust Performance for Industrial Applications

Heavy Duty Vibrating Feeder

Heavy-duty vibrating feeders are essential equipment in industries where reliable and efficient material handling is critical. Their rugged construction, high-performance capabilities, and versatility make them suitable for a wide range of demanding applications.
  • Description

A heavy-duty vibrating feeder is a robust piece of equipment designed to handle high-capacity and demanding applications in industries such as mining, aggregates, construction, and recycling. These feeders are engineered to withstand heavy loads, abrasive materials, and harsh operating conditions.

Heavy Duty Vibrating Feeder Features

Robust Construction: Heavy-duty vibrating feeders are built with sturdy materials such as steel or reinforced alloys to withstand the rigors of heavy loads and abrasive materials.

Reinforced Components: Critical components such as troughs, springs, bearings, and drive units are reinforced or specially designed to handle heavy loads and ensure durability.

High-Capacity Design: These feeders are capable of handling large volumes of material, making them suitable for applications requiring high throughput rates.

Adjustability: They often feature adjustable settings for vibration intensity, frequency, and amplitude to accommodate different types of materials and processing requirements.

Protection Measures: Heavy-duty vibrating feeders may include protective measures such as guards, covers, and sealing mechanisms to prevent damage from dust, moisture, and other environmental factors.

Function of Pre-screening Materials

1. The principle design of the excitation force generated by the shaft eccentric vibration is adopted.

2. The vibration is stable, the feeding is continuous and uniform, and the production line is balanced.

3. At the same time of feeding, the fine material can be pre-screened to improve the crushing efficiency.

4. The structure design with adjustable screen gap can effectively prevent the material from clogging.

5. Optional speed-regulating motor, by adjusting the frequency, it is convenient to control the feeding amount, and there is no need to start the motor frequently.

6. Low noise in the working process, which is conducive to improving the working environment.

7. High efficiency, large feeding capacity, convenient installation and maintenance, and low operating cost.

Heavy Duty Vibrating Feeder Working Principle

Vibration Generation: Heavy-duty vibrating feeders typically utilize powerful motors or electromagnets to generate intense vibrations. These vibrations are transmitted to the feeder trough, causing the material to move along the conveyor path.

Material Handling: As the feeder trough vibrates, the bulk material or particles placed on it are conveyed forward in a controlled manner. The amplitude, frequency, and angle of vibration can be adjusted to optimize material flow and prevent clogging or jamming.

Orientation: In some applications, heavy-duty vibrating feeders are used to orient materials by controlling the direction and intensity of the vibrations. This ensures that the materials are properly aligned for downstream processes.

Discharge: At the discharge end of the feeder, mechanisms such as gates, chutes, or conveyor belts regulate the flow of material onto the next stage of the production process.

Heavy Duty Vibrating Feeder Parameter

Model Input(mm) Speed(r/min) Capcity(t/h) Power(kw) Outline(mm)
ZSW380×95 500 500-800 ~150 11 3970×2259×1880
ZSW420×110 580 500-800 150-280 15 4392×2519×2003
ZSW490×110 580 450-800 150-350 18.5 5093×2545×2014
ZSW600×130 750 500-800 220-560 30 6124×2863×2051
ZSW600×150 900 500-800 260-620 37 6271×2369×2698
ZSW600×180 1050 600-800 400-1000 45 6268×2653×3097
ZSW600×210 1200 600-850 550-1250 45 6417×2880×3159

Heavy Duty Vibrating Feeder Applications

Mining and Quarrying: Heavy-duty vibrating feeders are commonly used in mining and quarrying operations for transporting bulk materials such as ores, aggregates, and minerals.

Construction: They find applications in construction sites for handling heavy-duty materials like gravel, sand, and concrete.

Steel and Metal Processing: Vibrating feeders are utilized in steel mills and metal processing plants to transport and feed raw materials, scrap metal, and slag.

Recycling: Heavy-duty vibrating feeders play a crucial role in recycling facilities for conveying and separating various recyclable materials.

Aggregate and Cement Industries: They are used in aggregate plants, cement factories, and concrete batching plants for handling aggregates, cement, and other bulk materials.

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